The micro-lubrication technology is a new
lubrication technology that makes the processing process more efficient, energy-saving and clean. It can greatly increase the production efficiency in the machining process of the crankshaft oil hole, and the cutting tool life can be increased by more than 50% and a clean workshop environment can be obtained. .
The micro-lubrication technology is a
lubrication method that uses compressed air as the driving force to atomize a small amount of lubricating oil into micron-sized suspended oil particles and deliver the suspended oil particles to the cutting area. In contrast to the traditional splash-type lubrication method that uses a large amount of cutting fluid or cutting oil, only the spray lubrication cooling is provided during cutting, so that there is less lubricant left on the chips and the workpiece, and residual lubrication with the spraying method. Compared to oil, it is very slight. The production plant uses a
small amount of lubrication technology to process the crankshaft oil hole, and can obtain higher production efficiency, leading the development of the micro-lubrication technology to adapt to changes in market demand.
The micro-lubrication technology can bring good economic and environmental benefits, because in the crankshaft oil hole processing, only a very small amount of lubricating oil is needed to achieve a good lubrication effect, so that the factory can obtain a considerable
amount of lubrication technology. The economic benefits. The crankshaft machining center quickly transfers the oil mist to the cutting area through the main shaft and internal cold drilling. The control system of the machine tool is connected with the
micro lubrication device. According to the requirements of the processing technology, the lubrication is automatically adjusted by changing the opening frequency of the ball valve and the size of the channel of the drill hole. The amount of oil mist transported.
The application of the micro-lubrication technology for machining crankshaft oil holes has the following advantages:
(1) The oil mist can penetrate into the friction point and play a good lubrication effect;
(2) In deep hole machining, the compressed air velocity can carry away the heat of cutting, and a large amount of cutting heat is carried away with the chips.
(3) low oil consumption, cutting friction points always maintain a proper amount of reliable lubrication;
(4) The product is small in size, low in gas consumption, and simple in operation;
(5) Reduce the maintenance costs and operating costs of the machine tool.